In the demanding environments of oil and gas facilities, safety and efficiency in material handling are paramount. The heavy-duty ATEX battery-powered trolley represents a breakthrough in specialized transport solutions, designed specifically for hazardous areas classified as Zone 1. This robust equipment combines advanced omnidirectional mobility with ATEX certification, ensuring safe operations in explosive atmospheres. Engineered to meet the stringent requirements of the oil and gas industry, this multidirectional battery-powered trolley offers unparalleled flexibility with its ability to execute precise movements, including 90-degree turns, carousel rotations, and diagonal travel, all while maintaining the highest safety standards.
Technical specifications and safety features
The multidirectional battery-powered trolley represents the pinnacle of engineering excellence in hazardous environment material handling. This sophisticated system combines robust construction with advanced safety features, specifically designed for the demanding requirements of oil and gas operations.
At the core of this heavy-duty ATEX battery-powered trolley’s capabilities is its impressive 35-ton load capacity, supported by an innovative eight-wheel drive system. Each wheel is independently powered, providing superior traction and stability, particularly crucial when operating on steel decks of offshore platforms where grip can be challenging due to surface conditions and vessel movement.
The trolley’s omnidirectional steering system stands out as a key technical achievement. This feature enables precise maneuverability in confined spaces, offering multiple steering modes:
- 90-degree rotation for tight corners
- Carousel steering for 360-degree turns in place
- Diagonal movement for efficient positioning
- Compass steering for flexible directional control
- Traditional front steering for conventional transport
Safety considerations are paramount in the design, with all electrical components meeting stringent ATEX and IECEx certification requirements for Zone 1 IIB T3 classification. The minimum IP65 protection grade ensures reliable operation in harsh environmental conditions, protecting against dust ingress and water jets from any direction.
The power system features an innovative battery management solution that allows for safe battery disconnection and replacement within hazardous areas. This unique capability ensures continuous operation without compromising safety protocols. The battery system provides approximately four hours of continuous operation at full capacity, with a travel speed of 1.8 km/h under full load conditions.
Durability is enhanced through careful material selection and construction. All fasteners, including bolts and nuts, are manufactured from high-grade stainless steel. The entire structure features a C5-M painting cycle, providing superior protection against extreme corrosion in maritime environments. This comprehensive anti-corrosion treatment ensures long-term reliability in offshore conditions where salt spray and humid conditions pose significant challenges.
The trolley’s operational control system utilizes a radio remote controller, allowing operators to maintain safe distances while ensuring precise movement control. This remote operation capability enhances both safety and operational efficiency, particularly in hazardous environments where minimizing personnel exposure is crucial.
Performance specifications include a 5% climbing ability, demonstrating the trolley’s capability to handle inclined surfaces commonly found in industrial settings. The robust drive system, powered by AC brushless motors for both traction and steering, ensures reliable performance and reduced maintenance requirements. These motors are specifically designed for hazardous area operation, combining efficiency with intrinsic safety features.
The trolley’s compact dimensions of 3,400 x 2,200 mm optimize its functionality in space-constrained environments while maintaining stability under full load conditions. This careful balance between size and capability makes it particularly suitable for offshore platforms and other industrial facilities where space utilization is critical.
Every aspect of this heavy-duty ATEX battery-powered trolley reflects a deep understanding of oil and gas industry requirements, from its robust construction to its comprehensive safety features. The integration of advanced technology with industrial-grade durability creates a material handling solution that sets new standards for safety and efficiency in hazardous area operations.
Improving material handling in hazardous environments
The heavy-duty ATEX battery-powered trolley represents a significant advancement in material handling technology for the oil and gas industry. Its combination of robust construction, advanced safety features, and versatile operational capabilities makes it an invaluable asset for operations in hazardous environments. The multidirectional battery-powered trolley with 35-ton capacity demonstrates how innovative engineering can effectively address the complex challenges of material movement in explosive atmospheres while maintaining the highest safety standards.
Ready to enhance your facility’s material handling capabilities with a custom-engineered solution? MORELLO‘s expertise in designing and manufacturing specialized handling equipment ensures your specific operational requirements are met with precision and reliability. Contact our team of experts today to discuss how our ATEX-certified solutions can optimize your material handling operations while maintaining the highest safety standards in hazardous environments.